Hastelloy C276 Round Bar: Key Features, Benefits & Industrial Uses

In this detailed guide, we explore the features, benefits, industrial uses, and chemical profile of Hastelloy C276, including comparisons with equivalent materials and other product forms like Hastelloy C276 flanges and pipe fittings.

Hastelloy C276, a corrosion-resistant superalloy from the nickel-molybdenum-chromium family, is widely trusted in industries that demand long-lasting performance under extreme conditions. Whether in aggressive chemical environments, high-temperature processing systems, or deep-sea exploration, Hastelloy C276 round bars stand as a critical material solution for engineers and project managers.

What Is Hastelloy C276?

Hastelloy C276 (UNS N10276) is a nickel-molybdenum-chromium alloy with added iron and tungsten. It was designed for severe environments, particularly those involving strong oxidizers, reducing agents, acids, and chlorides.

2 What Is Duplex Stainless Steel

Key Highlights:

  • Excellent resistance to pitting, crevice corrosion, and stress corrosion cracking
  • Performs well in wet chlorine gas, hypochlorite, and chlorine dioxide
  • Often used in highly corrosive processing conditions

Hastelloy C276 Chemical Composition

The alloy’s unique strength lies in its precisely balanced chemical composition, providing excellent corrosion resistance.

Element

Percentage (%)

Nickel (Ni)

Balance

Molybdenum (Mo)

15.0 – 17.0

Chromium (Cr)

14.5 – 16.5

Iron (Fe)

4.0 – 7.0

Tungsten (W)

3.0 – 4.5

Cobalt (Co)

≤ 2.5

Manganese (Mn)

≤ 1.0

Vanadium (V)

≤ 0.35

Silicon (Si)

≤ 0.08

Carbon (C)

≤ 0.01

Sulfur (S)

≤ 0.03

Phosphorus (P)

≤ 0.04

 

Mechanical Properties of Hastelloy C276 Round Bar

Property

Value

Tensile Strength

690 MPa (min)

Yield Strength (0.2% offset)

283 MPa (min)

Elongation

40%

Hardness (Rockwell B)

≤ 100

Density

8.89 g/cm³

Melting Point

1325 – 1370°C

 

These properties ensure the round bar maintains performance in corrosive environments where most stainless steels and other resistant alloys fail.

Key Features of Hastelloy C276 Round Bar

  • Corrosion Resistance: Immune to pitting, stress corrosion, and acid attack (hydrochloric, sulfuric, nitric, phosphoric)
  • Weldability: Easily welded using GTAW, SMAW, and MIG techniques without the need for post-weld heat treatment
  • High-Temperature Resistance: Performs well up to 1000°C in oxidizing and reducing environments
  • Formability: Suitable for machining, forging, and cold/hot forming into custom shapes

Product Forms Related to Hastelloy C276

Form

Standards

Application

Round Bar

ASTM B574

Shafts, pins, flanges, high-pressure assemblies

Flanges

ASTM B564

Leak-proof pipe connections in corrosive systems

Pipe Fittings

ASTM B366

Elbows, tees, reducers for chemical piping

Sheets/Plates

ASTM B575

Linings, vessel walls, and marine hardware

Industrial Applications of Hastelloy C276 Round Bars

Hastelloy C276 is the alloy of choice across many industries due to its outstanding resistance to corrosion and chemical process applications.

Industry

Applications

Chemical Processing

Reactors, scrubbers, heat exchangers, mixers

Oil & Gas

Subsea valves, manifolds, risers, drill collars

Pharmaceuticals

Acidic processing tanks, sterilization components

Pulp & Paper

Bleaching towers, digesters, chemical recovery systems

Waste Treatment

Incinerators, evaporators, waste processing systems

Marine

Pump shafts, propeller shafts, deep-sea components

 

Hastelloy C276 vs Equivalent Materials

Material

Comparison Factor

Remarks

Alloy 625

Better strength, less acid resistance

Used in aerospace, marine

Alloy C22

Higher resistance in oxidizing media

Better for nitric acid/chloride mixtures

316 Stainless

Lower cost, inferior resistance

Not suitable for strong acids or high temperatures

Monel 400

Good in saltwater, less acid-resistant

Used in marine and oil transport

Hastelloy C276 Round Bar: Technical Overview Chart

Feature

Details

Product

Hastelloy C276 Round Bar

Standard

ASTM B574

Available Sizes

6 mm – 200 mm (or customized)

Length

Up to 6 meters (custom cut available)

Finish

Bright, Black, Peeled, Ground

Certification

MTC EN 10204 3.1, NACE MR0175

Applications

High-pressure components, chemical systems

 

Looking for trusted Hastelloy C276 round bar, flanges, or pipe fittings?

  • We offer ASTM-certified materials 
  •  Custom cut sizes and quick delivery 
  •  MTC, test reports, and global shipping

Contact a trusted Hastelloy supplier in India today to get a competitive quote on your next Hastelloy alloy procurement!

Hastelloy C276 round bars are an engineering favorite for critical applications where most alloys fail. With their exceptional chemical resistance, mechanical integrity, and thermal stability, they provide a reliable solution in sectors where performance equals safety.

Whether you’re constructing chemical reactors, operating in seawater environments, or building high-pressure vessels, choosing Hastelloy C276 means choosing peace of mind and long-term operational reliability.

FAQ

It’s used in industries dealing with highly corrosive chemicals—like chemical processing, pharmaceuticals, waste treatment, and oil & gas—where materials like stainless steel exhibit excellent corrosion resistance against acids.
The alloy, composed of nickel, molybdenum, and chromium, exhibits excellent corrosion resistance, particularly against corrosive environments and chemical process applications.
Yes, especially in terms of excellent corrosion resistance, thermal stability, and long-term strength in aggressive environments, though it’s costlier than standard stainless steels.
ASTM B574 is the standard for round bars, rods, and wires made of resistant alloys like nickel-molybdenum-chromium alloys, including Hastelloy C276, known for excellent corrosion resistance.
Yes, it’s weldable using standard techniques like GTAW (TIG) and SMAW, without requiring post-weld heat treatment.
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