Inconel 800HT : Properties, Composition and Durability

Inconel 800HT is a high-performance alloy from the Inconel 800 series, made from a mix of iron, nickel, and chromium. It is widely valued for its incredible strength and ability to resist oxidation and carburization in extreme heat.

Inconel 800HT is a high-performance alloy from the Inconel 800 series, made from a mix of iron, nickel, and chromium. It is widely valued for its incredible strength and ability to resist oxidation and carburization in extreme heat. This blog explores its properties, chemical composition, and long-lasting durability, explaining why it is a preferred material for industries like petrochemicals, power generation, and thermal processing.

Introduction to Inconel 800HT

Often referred to as Alloy 800HT, this alloy is an upgraded version of Inconel 800, designed to offer better resistance to high temperatures and creep rupture. It can withstand temperatures up to 1100°C (2010°F) while maintaining its strength, making it essential for heat treatment, chemical processing, and power plant operations.

Key Features of Inconel 800HT:

  • High-Temperature Strength: Designed to resist creep, ensuring long-lasting performance in extreme heat.
  • Excellent Corrosion Resistance: Effectively protects against oxidation and carburization, extending component life.
  • Robust Mechanical Properties: Retains its structural integrity even under prolonged exposure to high stress.

Chemical Composition of Inconel 800HT

The chemical makeup of Inconel 800HT plays a crucial role in its ability to perform under harsh conditions. Its carefully balanced elements contribute to its superior heat and corrosion resistance, making it a reliable choice for demanding environments.

Element

Percentage (%)

Nickel (Ni)

30-35

Chromium (Cr)

19-23

Iron (Fe)

39.5 min

Manganese (Mn)

up to 1.5

Carbon (C)

0.06-0.10

Aluminium (Al)

0.15-0.60

Titanium (Ti)

0.15-0.60

Silicon (Si)

up to 1

Sulfur (S)

up to 0.015

This blend of elements provides the material with its unique properties, such as high-temperature strength and resistance to scaling and oxidation.

Properties of Inconel 800HT

Inconel 800HT’s high-temperature properties and excellent corrosion resistance make it well-suited for a variety of challenging conditions, particularly in heat treatment applications.

Mechanical Properties:

Property

Value

Density

7.94 g/cm³

Melting Point

1357-1385°C (2475-2525°F)

Tensile Strength

500 MPa (72,500 psi)

Yield Strength (0.2% Offset)

200 MPa (29,000 psi)

Elongation

30-45%

Thermal and Electrical Properties:

  • Thermal Expansion Coefficient: 14.4 µm/m°C (20-1000°C)
  • Thermal Conductivity: 11.5 W/mK at 1000°C
  • Electrical Resistivity: 0.987 µΩ.m at 20°C

Applications of Inconel 800HT

Inconel 800HT’s resilience, especially its high-temperature properties, makes it suitable for critical applications where ordinary metals might fail.

Power Generation:

  • Superheater and reheater tubing: Resists oxidation and carburization at high temperatures.

Petrochemical Industry:

Petrochemical Industry
  • Ethylene furnace quench boilers: Handles the corrosive environment and high temperatures.

Heat Treatment Equipment:

  • Fixtures and baskets: Offers strength and resistance to sagging at high temperatures.

Industrial Furnaces:

Industrial Furnaces
  • Radiant tubes and muffles: Provides excellent resistance to oxidation at high temperatures.

Comparing Inconel 800HT with Other Inconel Alloys 

Alloy

Temperature Capability

Corrosion Resistance

Application Suitability

Inconel 800HT

Up to 1100°C

Excellent

High-temperature industrial applications

Inconel 800

Up to 800°C

Good

General industrial applications

Inconel 600

Up to 1150°C

Superior

Applications requiring optimum corrosion resistance

Insight:

Inconel 800HT is a high-performance alloy known for its superior creep strength and excellent thermal properties at high temperatures. It offers a well-balanced solution, making it a better choice over Inconel 800 for applications that demand extreme heat resistance.

Durability and Lifespan of Inconel 800HT

Built to withstand tough conditions, Inconel 800HT lasts longer in high-heat environments, minimizing the need for frequent repairs or replacements. Its strong oxidation resistance ensures reliability, making it essential for industries where equipment failure can cause major disruptions and safety concerns.

Conclusion: The Superior Choice for Challenging Conditions

Inconel 800HT excels in environments where ordinary metals fail, thanks to its high strength and corrosion resistance at elevated temperatures. Its durable composition makes it a trusted choice for industries that require consistent performance under pressure. By choosing Inconel 800HT, businesses can enhance efficiency, extend equipment life, and improve operational reliability in demanding thermal applications.

To source high-quality alloys for your critical applications, rely on a trusted Inconel supplier in India for premium-grade materials and reliable service.

FAQ

The main difference lies in their carbon content and the addition of aluminum and titanium contents in 800HT, enhancing its strength and oxidation resistance at high temperatures.
It offers reasonable resistance to sulfur attack, but care should be taken in highly sulfidizing conditions, especially in high-temperature service.
Yes, it can be welded using standard welding processes, but it requires proper heat treatment to ensure excellent resistance to post-weld cracking.
Vector 2

Need Help?
We're Here for You!

Feel free to contact us any time. we will get back to you as soon as we can!
Scroll to Top
Call Now Button
×